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A simplified process of manufacturing tea
The tea leaves (top two leaves and the bud leaf) are first
plucked (picked) from the end of the branchlet. They are then
brought to the tea manufactory where they will undergo the
following processes:
The plucked leaves are placed on a withering (drying) rack.
This first stage of withering may take 10 to 20 hours and its
purpose is to bring down the internal moisture of the leaf to
somewhere (depending upon the varital) between 60% and 70% of the
original (at time of pluck) moisture. This reduction of moisture
makes the leaf pliable and more amenable to the next step which
is...
generally the grinding or breaking machines. These machines
cut or crush the leaf for the purpose of exposing the enzymes
inside of the cell to further development as a result of coming
into contact with oxygen. This is called oxidation (not
fermentation). The leaves begin to turn a bright copper penny
color and 2 or 3 hours is generally enough time to accomplish
this. After this phase the tea goes into...
the drying operation. Tea is dried (removes the balance of
internal moisture until it is down to somewhere between 2% and 7%
by weight) for between 30 minutes to several hours. The drying
operation is exceptionally important in that this is the process
which "seals in" all of the flavor and can represent
one of the major differences between a mediocre tea and a superb
tea even thought they may come from the same estate. Following
the drying operation...
the tea may be exposed to a static electricity roller or
other process to remove unwanted leaf stem or vein fiber which
adds no flavor to tea but does add additional weight which you,
the consumer, pay for.
The above are basic steps for producing black tea and will
produce a quite acceptable cup of that tea. There could be one of
two (dependent upon where in the world the tea is plucked)
additional procedures but essentially all that is needed are the
above steps.
Green tea and Semi-Black tea are both processed differently
than above but that will be taken up in a later edition.
"The Tea Man"
Prepared by and property of:
"The Tea Man"
May not be reproduced in whole or in part without written consent
of: "The Tea Man"
Copyright © February 1996
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